This microdosing / powder filling machine is a fully automatic
volumetric filling machine by auger for dry powders/ granules
with very high consistency of weight control.
It is suitable for microdosing sterile dry powders powders
besides filling external Dry syrup and other allied products.
The system consists of independent Dosing Heads fitted with
dedicated Permanent Magnet DC motors and feed back sensors
for accurate individual control of the Auger revolution.
It is fitted with an assembly of pre-feeding screw conveyors
and Bin Hoppers for maintaining optimum level of powder
in the dosing chamber. The entire feed assembly slides back
on runners for ease of maintenance and changeover.
The Bin Hoppers are of adequate capacity to allow reasonable
interval between pre-filling. The Bottles/Vials/Containers
of uniform size are fed from a rotary turntable, onto a
wire mesh or slat conveyor belt where a bottle stopper/positioner
actuates and aligns the bottles/vials/containers under each
discharge nozzle and gives signal for dosing at pre-set
counts.
An Independent Micro Logic Controller is provided to orchestrate
the sequence of operation. The control system allows for
individual setup of each dosing head in 'Single Cycle' operation,
after which it can be switched to 'Automatic Run'.
All product contact parts are manufactured from SS 304
or SS 316 (on request at extra cost) with SS covers/ cladding
for the entire machine structure. The complete machine adheres
to GMP principles.
SALIENT FEATURES:
Pre-set revolution control with digital display and feed
back sensor for accurate individual control of the Auger
revolution.
Dynamic braking for precise fill weight.
Auto Powder level control to facilitate high consistency
in weight control.
Weight variation ± 2% max. normally within 1 %.
Versatile, can handle microdosing and dry syrup powder filling.
Compact, hence minimum space required.
Quick interchangeability in minutes, with easy to set bottle
guide strips for changeover.
Counter provided to count number of fills.
No bottle no fill system provided.
| TECHNICAL SPECIFICATIONS:
|
|
Filling System
|
Volumetric dosing by Auger |
|
Dosing Range
|
100 mg. -75 gms |
|
Dia of Bottle
|
20 mm. - 80 mm |
|
Height of Bottle
|
150 mm. max |
|
Power Consumption
|
2.0 KW Approx |
|
Weight Variation
|
±2% max |
|
Dimensions
|
82" (W) x 35" (D) x66" (H) |
|
Net Weight
|
400 Kgs. approx |
|
Gross Weight
|
520 kgs. approx |
|
Interchangeable Parts
|
As per customer requirement |
To maintain optimum output the machine is supplied in the
following weight combinations for which interchangeable
parts are supplied at extra cost.
| 100 mg to 1 gm |
5 gms to 15 gms |
50 gms to 75 gms |
| 1 gm to 3 gms |
15 gms to 30 gms |
|
| 3 gms to 5 gms |
30 gms to 50 gms |
|
75 to 150 Gms can be supplied with Larger Hopper and Dosing
Chamber
| OUTPUT fills / min |
|
|
Single Head
|
Double Head
|
Triple Head
|
|
Injectable Microdosing 100 mg -
5 gm
|
35 - 45
|
70 - 90
|
100 - 130
|
|
Dry Powder, Granules in bottles
or Containers 5 gms to 75 gms
|
30 - 40
|
60 - 80
|
90 - 120
|
|
